BohrAI+ Neural Network Model

Our self developed deep learning network model,the mAR index of our model is 0.99 ~ 1.0, which is 0.9 relative to the industry average value of target detection

  • Small sample learning
  • Good Units learning
  • Self developed defect cultivated method

Bohr AI Cosmetic AOI


【Machine Principle】 Image acquisition system cooperate with mechanical movement to collect samples, and machine summarize defect features by machine learning. After a large number of learning and correction, the equipment can reach the level far beyond human visual inspection. According to different products, escape rate tends to 0 and escape defect means extreme slight defect(extreme slight defect means most of the experienced inspector can not find defect base on fixed duration, lux, distance, uninformed testing, defect have no influence on function)

Key Performance

Escape Rate:0%-ish
Overkill Rate:<1% UPH:>1600

Defect Types

PLASTIC AND METAL MATERIAL:Discoloration,Black Dot,Dent,Shiny Mark,Artwork Missing,Scratch,Joint Line,Metal Exposure,Foreign Material,Contamination, etc.
SEMICONDUCTOR:Discoloration,Black Dot,Dent,Shiny Mark,Contamination,Scratch,Fiber,Cracks,Foreign Material, etc.
MAGNETIC:Lead Wirein Slot,Bobbin Damage ,Exposed Copper Foi,Solder Splatter/Solder Ball,Damaged Teflon Tube,Fly Wire Height,Glue Protrude Bobbin Edge,Soldering Depth,Pin Contamination,Outer Tape,Kapton Tape Exposure,Flux Residue on Bobbin, etc.

Application Scenario

Finish good land module level cosmetic inspection

Phone, pad, laptop, watch, charger, wireless charger, mouse, camera module, battery

Glass related cosmetic inspection

Cover glass, display, phone housing, glass related, display turn on cosmetic inspection

Plastic product cosmetic inspection

Charger plastic housing and cap, wireless charger, mouse and other plastic related product

Laser artwork info and cosmetic

Laptop keyboard, all artwork

Metal material product cosmetic inspection

Charger prong, camera circle, SIM tray

Others

Application scenarios such as, product need operator to do visual cosmetic inspection, traditional AOI algorithm not smart enough and have high escape/overkill rate, production need to distinguish defect types